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Compressor Testimonial...

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Screw Compressors - Engine Treatment
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Cash D60 Air Screw Compressor, Meatworks

Summary:

*   Before Roil these screw compressors were having oil and bearing failure.

*   Note: In the "Analysis Report" all contaminant levels are all very low, only <1 to
4 microns.  Oil is normally changed every 1,000 hrs for these compressors.  This test is after 2,000 hrs, with very lttle wear to metal and the oil is in good condition.  At this stage the factory was aiming to run the next trial for 3,000 hrs.

Savings Summary:

*   Savings of 1,000 litres of oil were achieved because of extended oil life.  (These savings have been costed out at around $2,000 plus, as oil was charged at $2.10 per litre.  Also, there is the environmental savings, which hasn't been able to be costed yet, but no doubt present and future generations will be greatful for less oil comsumption.)

*   The cost of adding Roil.  This amounted to less than $3,450 (Retail) for the 1st treatment, and $1,150 (Retail) for the 2nd and subsequent treatments.  This cost is for treating the 4 compressors, so the Meatworks are still ahead $950.

*   Unexpected savings in electricity expenses of %5,900 over 12 months between the 4 screw compressors.

*   Reduced long-term cost of wear and tear, down time, etc.  These $$ savings are unknown but must of course show eventually in the profit and loss statements.

A large Darling Downs Meat Works in QLD Australia now uses Roil in their massive Screw Compressors that run pneumatic equipment on their production line and workshops.  The test results are from their own independent test records, as given below in table 1.

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Positive Proof For Roil (table 1)

Equipment Details
4 Screw Compressors
Oil service cycle
Oil usage per service (145 ltr)
Oil change cost
Cost of Roil added to oil
Net Costs
Total lubricant Saving Inc Roil
Electricity Savings

TOTAL SAVINGS

Before Roil
10,400 hrs/yr
1,000 hrs
1,500 ltr/yr
$3,150 per yr
Nil
$3,150 per yr



---------------

After Adding Roil
Same 10,400 hrs/yr
Extended to 3,000 hrs (*1)
2/3 less, 505 ltr/yr only (*2)
$1,050 per yr
21 ltr Roil @ $1,150 per yr (*3)
$2,200 per yr
$950 savings per yr
$5,900 saving per yr (*4)

$6,850 saving per year


Above figures do not include GST

*1. Oil Changes have been extended as much as 3,000 hrs

*2. Before Roil 10.4 oil changes per year now reduced to 3.5 oil changes per year, for each of the 4 compressors.

*3. 21 litres per year of Roil @ recommended retail = $1,050.  This is after first treatment & is at a ratio of 1:24

*4. 10 to 15 amps savings have been recorded.  This happened due to the reduction in heat and friction, thus resulting in these electricity savings.  (These savings are still there even 2000/3000 hours beyond the normal life of the oil).


Acknowledgements
To, the Engineering staff and tradesmen who were involved in these trials.  Also, to Maurice Duncan, the servicing Distributor, who put in the fine work supporting and co-ordinating with the Meatworks.



     
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